High Precision LSR and 2C Components
Fully integrated solutions – from first concept through to serial production, from tens of thousands to many millions of parts, we work alongside our customers as a reliable development partner and dependable manufacturer of high quality, high precision LSR and .
1. Concept development
- 'Black box' development
- Value-engineering of customer concept or existing product
- Creating ideas
- DFM (Design for Manufacture)
2. Product specification
- Drawings
- 3D models
- Critical criteria
- Cleanliness
- Special surface finish or treatments
- Special packaging
- Product testing
3. Feasibility analysis
- FEA simulation
- Manufacturing feasibility
- Tool design models
- Supply chain considerations
- Feed-to-line concepts
4. Concept validation
- Flow simulation
- Quick prototyping (additive manufacturing)
- Quick sampling
- Material evaluation
5. Testing and validation
- Dimensions
- Material properties
- Functional product testing
- Surface cleanliness
- Special testing, e.g. bioburden
6. Product optimization and design freeze
- Pre-serial trials
- DOE (Design of Experiment)
7. Industrialization
- Construction of molding and demolding tools and automated handling units
- Closed loop fully automated cells for high volumes
- Finalization of serial process in suitable environment: Cleanroom, White room, Gray room, Food safe cells
8. Serial validation
- Part and material validation package to suit customer requirements
- Run@Rate studies
- Dimensional capability
- In-line inspection
- Process audit
9. Scale-up production
- Scaled-up tools
- Scaled-up production cells
- Advanced automation techniques
- Direct Line Feed (DLF) programs
- Ready-to-use product packaging and supply systems